Following advice and operating standards will certainly help diamond circular - saw users to obtain maximum output.
Codification
D Diameter
T Width of diamond section
X Depth of diamond section
X1 Overall depth of segment
E Steel center thickness
H Bore diameter
L1 Length of booth
L2 Length of segment
A Depth of slot
B Width of slot
C Diameter of slot hole
__ Number of segments
__ Wide slot
__ Narrow slot
__ Driving holes
__ Side clearance
I. Storing of Circular blades :
 

On receipt of a circular blade, if it is not to be put into immediate service, it should be stored on a flat surface or preferably hanged  by its bore. Never put it against a wall.

II. Mounting of circular blades :
A. Before mounting the circular blade

 Special attention should be paid : To the cleanliness of the spindle block and the flanges (rust, grease…..). All surfaces should be cleaned with a fine emery cloth.

To any deformation of the flange rims; these should be rectified with a smooth file. That the blade never rests on the spindle thread.

B. Direction of rotation

The blade should always be mounted following the direction of rotation showed by the arrow engraved on the steel centre.

C. Checking the position of the blade

 It is important to reset the position of the blade and flanges in relation to spindle when frequent dismounting is necessary.

D. The bore diameter

Should  be equal to the diameter of the spindle (to within 0.004”) in order to avoid any radial movement. If the bore of the blade is too large a carefully turned steel ring, of the same thickness as the steel blade, should be inserted. If the bore is too small, the tool should be sent back to us for correction.

The bore of the blade should never be enlarged.

E. The flanges

 Should be milled at the center, so that they bear only on the outer edge which should be 3/8” wide according to the blade diameter.

Should have minimum dimensions according to the blade diameter (see table.)  

Recommended dimensions in mm :

˘ F G H J
200 80 10 12 1
250 100 10 12 1
300 120 10 12 1
350 140 12 15 1
400 150 12 15 1
450 160 12 18 1
500 170 15 18 1
550 170 15 18 1
600 180 15 18 1
700 200 20 20 1
800 225 20 20 1
900 250 25 20 1.5
1000 / 1100 250 25 20 1.5
1200 300 30 25 1.5
1300 325 30 25 1.5
1400 325 30 25 1.5
1500 350 30 30 1.5
1600 375 40 30 1.5
1750 / 1800 400 40 35 2
2000 425 50 35 2
2500 / 2700 450 50 35 2
3000 600 40 40 2
III. Mounting checks :

A. Shaft radial run-out :

Check with the comparator if the arbor radial run-out does not exceed the tolerance limits

See Table

B.  Flange and flange block side run-out :

Check with the comparator if the lateral wobble does not exceed the tolerance limits

See Table  

C.  Perpendicularity of the shaft :

Check if the arbor is perpendicular to the table. The tolerance limit should not exceed 0.005 mm/m.

See Table  

D. Blade radial run-out :

Check if the radial run-out  does not exceed the tolerance limits

See Table  

E. Blade side run-out :

Fix the comparator to the table of the machine in order to place the point as near as possible to the outer edge of the blade.

Let the blade turn by hand and check the displacement of the needle.

Check if the blade lateral  wobble does not exceed the tolerance limits.

Any out-of-truth which exceeds double the values indicated should be considered as dangerous.

See Table  

F. Out-of- parallelism :

For the sawing advance, the movement of the table (of the blade) should be done strictly in the plane of the blade (of the table).

For checking the parallelism, the comparator is fixed on the table of the machine with the point near a segment.

Mark the point of contact on the blade.

Move the table (the blade) in order to bring the comparator on the other side of the blade following  a line just a bit under the flange.

The blade is then turned so that the comparator coincides with the initial mark again : the difference measured should not exceed the tolerance limits

See Table  

A. Way to cut slabs :

B.  Watering :

 Except for certain applications, the diamond sawing should be carried out with abundant watering. The water pressure is of little importance so long as the flow is sufficient.

The values tabulated apply to a conventional watering system (I). The  Golconda system  (II) allows a better water distribution as well as  a flow reduction from 0.9 to 0.7 as compared with the tabulated figures. These are determined  by taking into account such factors as type of material, cut  and feed speed.

 The segment speed should be selected according to hardness and  abrasiveness of the material to be cut; together with the feed speed it affects the cutting speed and the tool life.

 It is therefore important to suit the peripheral speed to the material to be sawn  in Table 

C. Peripheral Speed : 

The segment speed should be selected according to hardness and abrasiveness of the material to be cut; together with the feed speed it affects the cutting speed and the tool life.

It is therefore important to suit the peripheral speed to the material to be sawn.

Recommended Peripheral speeds in m/s :

Materials Standard peripheral apeed High Speed

Machine power from

100  to 130 HP 120 TO 160 HP
Quartziferous granites 25  to  30 80

80

90

90

Low quartziferous granites 30  to   40
Marbles 40  to  50
Travertines 45  to   60
Sandstones 40  to   65

D. Machine power 

 The power should be determined by the blade  diameter and the type of material cut

 Recommended power : kw = hp x 0.736  

E. Choice of Blades :

We particularly recommend that the blade used should be suited to material to be cut. Each material or group of materials has its own particular hardness and abrasive properties.

The type of blades is determined by these two factors. It is easy to foresee therefore that a change of material can be fatal to the tool life.

A blade intended for sawing marble, for example, will be completely worn after sawing a few meters of soft sdandstone, which is softer but more abrasive than marble.

arbles ˘ Power Recommended blade
Crystalline 300-600 MC 300/600
700-800 MC 700/800
MC 900/3000 BP
900-3000 MC900/3000 HP
 
Middle hard 300-600 MC 300/600
700-800 MC 700/800
900-3000 MC 900/3000 BP
MC900/3000 HP
 
Unabrasive hard 300-600 MDM 300/600
700-800 MDM 700/800
900-3000 MDM 900/3000 BP
MDM 900/3000 HP
 
Abrasive hard 300-600 MDNA 300/600
700-800 MDNA 700/800
900-3000 MDNA 900/3000 BP
MDNA 900/3000 HP
 
Mixed 300-600 MM 300/600
700-800 MM 700/800
       
Granites ˘ Depth of cut Recommended blade
Law quartzif 400 - 800 8 - 10 GPO 400/800 FP
400 15 - 50 GPQ 400 PP
450 - 800 15 - 20 GPQ 450/800 PP
2500 - 3000 standards 15 - 20 GPQ 2500/3000 S
2500 - 3000         long life 15 - 20 GPQ 2500/3000 LL
       
Quartziferous 400-800 3 - 5 GQ 400/800 FP
400-800 10-12 GQ 400/800 PP
2500 - 3000 8 - 12 GQ 2500/3000
 
Mixed 400 - 500   GM 400/500
550 - 800   GM 550/800
                           Low Power

                         High power

Tolerance limits in mm

 

˘ A B C D E
200 0.02 0.02 0.15 0.10 0.10
250 0.02 0.02 0.15 0.12 0.10
300 0.02 0.02 0.15 0.10 0.10
350 0.02 0.03 0.15 0.15 0.10
400 0.02 0.03 0.15 0.20 0.20
450 0.02 0.03 0.20 0.20 0.20
500 0.02 0.03 0.15 0.25 0.20
550 0.03 0.03 0.15 0.25 0.20
600 0.03 0.03 0.20 0.30 0.20
700 0.03 0.04 0.20 0.32 0.30
800 0.03 0.04 0.20 0.40 0.30
900 0.03 0.05 0.20 0.45 0.30
1000 0.03 0.05 0.20 0.50 0.30
1100 0.03 0.05 0.20 0.50 0.30
1200 0.03 0.06 0.20 0.60 0.30
1300 0.04 0.06 0.25 0.65 0.40
1400 0.04 0.06 0.25 0.70 0.40
1500 0.04 0.08 0.25 0.75 0.40
1600 0.04 0.08 0.25 0.80 0.40
1750 0.04 0.08 0.25 0.90 0.40
2000 0.04 0.08 0.25 1 0.40
2500 0.04 0.10 0.25 1.25 0.50
2700 0.04 0.10 0.25 1.25 0.50
3000 0.04 0.10 0.25 1.50 0.50
Working Conditions for dry cutting :

A Portable saws -

the following depths of cut should be adopted :

           20 mm for soft materials

           15 mm in hard materials

make a cutting length of :

           25 Cm for soft materials

           15 Cm in hard materials

during a sawing time of 15 seconds.

stop cutting and let the blade cool, still rotating, for 10 sseconds continue sawing in that way.

Machine power :1,4 - 1,8 kW

Materials

˘ mm

peripheral speed m/s

arbor

RPM

marbles -calcareous 115   6600
188 4000
214 3600
238 3200
288 2600
granites 188 30 3000
214 2700
238 2400

B. Fixed Machines :

Materials

˘ mm

peripheral speed m/s

POWER

HP

asbestos 350 50 5

Cutting Speed


Single slabs :

thickness 3 to 6 mm 350 cm2/min

Superposed slabs :

thickness 10 cm 1000 cm2/min

Checking instruments :

A.   Comparator with magnetic base

B.    Precision air level

C.   Slide clearance comparator for checking segment slide clearance.

D.   Caliper square for checking the depth of diamond section wear.

E.    Micrometer screw gauge (palmer) for checking the segment radial wear.

F1.  Rule for checking if the blade is not "dished".

F2.  Nylon wire and sheet metal gauges for checking if the blade is not "dished".

G1.  Revolution counter for checking the revolution speed.

G2.  Chronometer and tape-measure for checking the cutting speed.

H.    Lens for checking the segment sharpening.

I.     Glazed segment.

J.     Sharpened segment.

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